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Welding automatic machines

We produce several lines of automatic machines for mechanisation of welding. On all automatic machines the weld surfacing by methods of MIG/MAG, TIG, TIG with an additional welding wire, under the fluxing agent, plasma and micro-plasma etc., can be installed. Particular types of automatic machines are solved as unit built-in machines, so it is possible to adjust them for the required component and weld type, required range of minimum and maximum dimensions of a weldment, stage of automatization etc.

Selected types of welding automatic machines

SA 201

SA 201

The automatic machine serves for welding of seats into the bodies of armatures. Seats are usually inserted obliquely into the bodies. Welding head follows automatically welding joint by left-right traversing.

  • + welding by MIG method
  • + clamping into hydraulic chuck
  • + rotary diameter 1800 mm
  • + carrying capacity of positioner 1500 kg with supporting rollers
  • + programmable welding cycle for two seats simultaneously
  • + monitoring of welding parameters
  • + dimensions of the machine (w*l*h): 4170*1750*1950 mm
SA 203

SA 203

The automatic machine serves for welding of seats into the bodies of armatures and for direct weld surfacing of seats within the bodies of armatures. Seats are usually inserted obliquely into the bodies. Welding head follows automatically welding joint by left-right or upside-down traversing.

  • + welding by MIG method
  • + clamping into pneumatic fixture or mechanical chuck
  • + rotary diameter 1000 mm
  • + carrying capacity of positioner 150 kg
  • + programmable welding and weld surfacing cycle
  • + monitoring of welding parameters
  • + dimensions of the machine (w*l*h): 4300*1850*1950 mm
sa206

SA 206

The automatic machine serves for welding of seats into the bodies of armatures. Seats are usually inserted obliquely into the bodies. Welding head follows automatically welding joint by left-right traversing.

  • + welding by MIG, TIG method
  • + clamping into mechanical chuck
  • + rotary diameter 1800 mm
  • + carrying capacity of positioner 1500 kg with supporting rollers
  • + programmable welding cycle on two seats simultaneously
  • + dimensions of the machine (w*l*h): 4170*1750*1950 mm
sa603

SA 603

The automatic machine serves for welding nipples on tubes. It is delivered in variations:

  • a) welding by TIG method with additional welding wire for roots welding
  • b) welding under the fluxing agent for filling
  • c) MIG welding for filling
  • + continuous regulation of welding speed
  • + 2-axis positioning torch system
  • + programmable welding cycle – railway
  • + pulley positioner for turning of the tubes
SA 603 UP -R

SA 603 UP -R

The automatic machine serves for welding nipples on chamber. Pivot arm with positioning system enables welding on both sides of railway and makes the manipulation with chamber easier by usage of crane. It serves in variations:

  • a) welding by TIG method with additional welding wire for roots welding
  • b) welding under the fluxing agent for filling
  • c) MIG welding for filling
  • + continuous regulation of welding speed
  • + 2-axis positioning torch system
  • + programmable welding cycle
  • + railway
  • + pulley positioner for turning of the tubes
  • + dimensions of the machine (w*l*h): 3100*1300*2800 mm
  • + the rails are made in 3 metres module

SA 605

Mobile welding unit which serves for clamping to flange or to pipes, or to welding pipes to the side of container. Control mechanism is placed in a separated box which is connected with the unit by wires.

  • + welding by TIG, MIG method, under the fluxing agent
  • + mechanical clamping to chuck
  • + rotary diameter in standard of 80-300 mm
  • + length of the pipe 100-500 mm
  • + continuous regulation of rotation speed
  • + programmable cycle of tack-welding and welding
sa715

SA 715

The automatic machine serves for rotary welding of automotive industry parts.

  • + welding by MIG method
  • + pneumatic clamping
  • + continuous regulation of welding speed
  • + 2-axis positioning torch system
  • + programmable welding cycle
  • + dimensions of the machine (w*l*h): 1570*1460*3400 mm
sa716

SA 716

The automatic machine serves for rotary welding of automotive industry parts.

  • + welding by MIG method
  • + 2 torches together or separately
  • + pneumatic clamping
  • + pneumatic support
  • + continuous regulation of welding speed
  • + 2-axis positioning torch system
  • + Programmable welding cycle
  • + dimensions of the machine (w*l*h): 3530*1460*3870 mm
sa718

SA 718

The automatic machine serves for rotary welding of small pieces. The automate is equipped with rotary table. There are 2 jigs on the table. During the welding process, the parts are welded in the first jig and manually changed in the second jig at the same time.

  • + welding by MIG method
  • + pneumatic clamping
  • + continuous regulation of welding speed
  • + 2-axis positioning torch system
  • + programmable welding cycle
  • + dimensions of the machine (w*l*h): 1570*1260*2500 mm
sa720

SA 720

The automatic machine serves for welding piles of transformer sheet (cores of choking coils and transformers).

  • + welding by TIG method, 2 torches together or separately
  • + pneumatic clamping
  • + length of weld up to 400 mm
  • + continuous regulation of welding speed
  • + 2-axis positioning torch system
  • + programmable welding cycle
  • + dimensions of the machine (w*l*h): 1500*1410*1850 mm

AUTOMATIC MACHINES OF THE SAO SERIES

This line serves for a circumferential (rotary) welding. Axis of rotation can be horizontal, vertical or oblique. The automate can be built-up in different variations, accordingly to the requirement.

sao319

SAO 319

The automatic machine serves for a circumferential welding of rotary and non-rotary parts (ellipse, rectangle with corner radius, etc.).

  • + pneumatic clamping
  • + welding by MIG, TIG and TIG method with additional welding wire
  • + 3-axis positioning system
sao320

SAO 320

The automatic machine serves for welding of rotary parts.

  • + welding by MIG, TIG method
  • + clamping into mechanical chuck, jigs etc.
  • + rotary diameter 800 mm
  • + carrying capacity of positioner 1500 kg with supporting rollers and 300 kg with pneumatic puppet
  • + 2-axis positioning torch system
  • + pendulating unit
  • + programmable welding cycle
  • + dimensions of the machine (w*l*h): 3160*1700*2530 mm
OLYMPUS DIGITAL CAMERA

SAO 335

The welding automate is used for welding and weld surfacing of armatures parts by a MIG/MAG method. The tilt positioner enables weld surfacing from face or it can be used for clamping of the long parts which support the pair of the supporting rollers on the opposite side.

  • + welding by MIG/MAG method
  • + mechanical clamping
  • + length of longitudinal travel 2000 mm
  • + continuous regulation of welding speed
  • + carrying capacity of positioner 1000 kg
  • + programmable cycle of tack-welding and welding
  • + dimensions of the machine (w*l*h): 3405*2135*2570 mm

AUTOMATIC MACHINES OF THE SAP SERIES

sap2500h750p

SAP 2500 H 750 P

The automatic machine is used for production of large containers. The large casings of containers are welded on the right side of a supporting strip and the smaller ones on the left side.

  • + welding by MIG or TIG method
  • + hydraulic and pneumatic clamping
  • + supporting strip with a forming gas
  • + length of weld up to 2500 mm
  • + continuous regulation of welding speed
  • + programmable cycle of tack-welding and welding
  • + dimensions of the machine (w*l*h): 5100*1600*3400 mm
sap1000

AUTOMATIC MACHINE FOR LONGITUDINAL WELDING SAP 1000

The automatic machine serves for linear welding of tubes from curled sheet metal.

  • + welding by TIG, MIG, micro plasma method
  • + pneumatically clamping
  • + supporting strip with a forming gas
  • + length of weld up to 1000 mm
  • + continuous regulation of welding speed
  • + welding head on a pneumatic support
  • + programmable cycle of tack-welding and welding
  • + programmable cycle for welding of several parts in a sequence
  • + dimensions of the machine (w*l*h): 1800*820*1950 mm
OLYMPUS DIGITAL CAMERA

Automatic machine SAP 400

The automatic machine serves for welding of corners from curled sheet metal.

  • + welding by TIG method
  • + pneumatically clamping
  • + supporting strip with a forming gas
  • + length of weld up to 400 mm
  • + continuous regulation of welding speed
  • + programmable cycle of tack-welding and welding
  • + dimensions of the weldments (w*l*h): 800*1000*400 mm
  • + dimensions of the machine (w*l*h): 2300*1300*2060 mm
OLYMPUS DIGITAL CAMERA

WELDING LINE SL 800

The welding line SL 800 serves for welding of large armatures parts by under the fluxing agent method or MIG/MAG method. Long parts are clamped in the positioner and the welding unit with a positioning system of the torch moves on rails alongside.

  • + the rails are made in 3 metres module
  • + mechanical clamping of parts
  • + carrying capacity of the positioner with support 4000 kg
  • + continuous regulation of rotation
  • + continuous regulation of speed
  • + programmable welding cycle

AUTOMATIC MACHINES OF THE SAN SERIES

This series is designed for welding the circumference of non-circular containers. In this case, a positioning system has to be used as it rotates the container and moves the burner at the same time, therefore the desired welding speed and position are maintained. The movements are computer-controlled and depend on parameters entered by an operator. Again, the machines are designed as variable sets, so they can be adjusted for various shapes and sizes. Of course these machines can also handle circular containers.